Green shoots in clean hydrogen as startup notches win

July 4, 2026 08:30 | News

An Australian startup promising to transform the economics of green hydrogen has celebrated its fifth birthday with its first export customer.

While the details of the commercial arrangement are still under wraps, Port Kembla-based Hysata expects to be delivering its first large-scale electrolyser in the first half of 2027.

A key piece of kit for producing green hydrogen, electrolysers are responsible for splitting hydrogen and oxygen from water using electricity generated from clean sources.

In turn, the technology facilitates a sustainable means of decarbonising sectors of the economy that can’t easily run on battery power or direct electrification.

Hysata's electrolyser manufacturing facility in Port Kembla
Hysata employs 120 staff at its 8500 sqm waterside manufacturing headquarters. (PR IMAGE PHOTO)

Hysata’s University of Wollongong-developed product promises a 20 per cent efficiency advance on existing electrolysers, helping improve the tough economics of green hydrogen compared to fossil fuel-derived alternatives.

After generating back-to-back headlines in the early 2020s, investment in renewable hydrogen has since taken a bit of a back seat, with several major Australian developments cancelled.

“It’s probably fair to say the green hydrogen industry has had a dot-com moment,” Hysata chief executive Paul Barrett told AAP.

It was a time of cheap capital and hype cycles, with many of the announcements made without off-take agreements attached; that is, customers agreeing to buy the product in advance.

The prospects of hydrogen cars and transport were largely undercut by the superior economics of electrification.

Hyundai Nexo Hydrogen vehicle
While hydrogen-powered cars are a popular concept, battery-EVs have so far won the mainstream market (Lukas Coch/AAP PHOTOS)

This left behind smaller, less glamorous heavy-industry applications that are hard to decarbonise, including ammonia and steel.

“They don’t grab as many headlines but they’re great industries to build around,” Mr Barrett said.

The startup’s modular electrolysers are largely targeted at industry users intending to make green hydrogen onsite to decarbonise their operations.

The first commercial agreement will be with a customer in a hard-to-abate sector with secured hydrogen offtake.

It follows successful international demonstration projects, including a field trial in Saudi Arabia with global utility giant Acwa.

Molten steel
Green hydrogen has been previously associated with heavy-industry applications like steel making. (Dean Lewins/AAP PHOTOS)

Since arriving in 2021, Hysata has managed to complete its manufacturing facility in steelmaking heartland in the NSW Illawarra.

The business has otherwise been focused on testing its product in real-world conditions, attracting investment and building a network of customers locally and globally, including in the Middle East, Europe and South America.

Other signs of green shoots in Australia’s fledgling renewable hydrogen industry include the greenlighting of mining company Orica’s Hunter Valley Hydrogen Hub.

It’s one of the largest projects in the country and reached a final investment decision after winning funding from ARENA.

The clean fuel will be used to replace gas in the company’s ammonia production at its Kooragang Island plant.

Orica's ammonium nitrate plant on Kooragang Island
Orica is set to construct a 50-megawatt electrolyser 550 metres north of its existing plant. (Darren Pateman/AAP PHOTOS)

Mr Barrett said Australia remained a promising destination for making value-added export products using renewable hydrogen and electricity.

“We’re a big continent, we have a lot of non-arable land in the centre of the country, we’ve great renewable resources,” he said.

“There’s an exciting future for Australia.”

AAP News

Australian Associated Press is the beating heart of Australian news. AAP is Australia’s only independent national newswire and has been delivering accurate, reliable and fast news content to the media industry, government and corporate sector for 85 years. We keep Australia informed.

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